Pump absorption and efficiency for fiber lasers/amplifiers

ABSTRACT

Techniques are disclosed for improving pump absorption and efficiency for fiber lasers and amplifiers, for instance. In some embodiments, the techniques are implemented by applying a partially reflective coating on a fiber end-face to double-pass any unabsorbed or otherwise excess pump light in the cladding of a fiber. While being reflective to pump wavelengths, the coating can be non-reflective at the lasing wavelength, so as to avoid unwanted feedback into the system. The benefits of this approach include that excess pump power can be effectively utilized to add more power to the laser output. In addition, the double-pass technique allows for the use of a shorter fiber length, which in turn allows for more compact system designs, saves on material costs, and facilitates manufacturability.

RELATED APPLICATIONS

This application is a continuation of Ser. No. 13/805,359 filed Dec. 19,2012 which is a 371 of PCT/US/2012/030554 filed Mar. 26, 2012 and claimsthe benefit of and priority to U.S. Provisional Application No.61/476,047, filed on Apr. 15, 2011, which is herein incorporated byreference in its entirety.

FIELD OF THE DISCLOSURE

The invention relates to fiber optics, and more particularly, toimproving pump absorption and efficiency for fiber lasers andamplifiers.

BACKGROUND OF THE INVENTION

Typically, fiber lasers and amplifiers utilize double-clad fiber forhigh power pump coupling into the fiber. In doing so, the pump is passedthrough a length of fiber and 5-10% (or in some cases up to 20% of thispump power is unabsorbed. The intended use of this unabsorbed pump powereffectively is to maintain inversion in the fiber throughout its entirelength.

SUMMARY

One embodiment of the present invention provides an optical fiber havinga fiber core, a first cladding surrounding the core, and an outercladding surrounding the first cladding, wherein the outer cladding hasa lower index of refraction than the first cladding. The optical fiberfurther includes a partial reflector applied to a fiber-to-free-spaceinterface associated with the fiber, wherein the partial reflector isreflective at pump light wavelengths and antireflective at core lightwavelengths. In some cases, the partial reflector is configured todouble-pass any unabsorbed pump light back through the first cladding.In some cases, the length of the optical fiber is determined based onoptimal double-pass absorption of pump light. In some cases, the partialreflector is applied to a tip of the optical fiber. In some cases, a tipof the optical fiber is coated in the partial reflector. In some cases,the partial reflector is applied to a tip of the optical fiber using afiber connector, and connectorization adhesive does not strip claddinglight or intervene between the partial reflector and the tip of theoptical fiber. In some cases, the partial reflector is nonmetallic.Numerous variations will be apparent in light of this disclosure. Forinstance, another embodiment provides a fiber laser or a fiber amplifiercomprising the optical fiber as variously defined in this paragraph.

Another embodiment of the present invention provides a method ofoptimizing an optical fiber system comprising. The method includesdetermining a pump light power, determining a fiber length for anoptical fiber, and providing an optical fiber having an end with apartial reflector applied thereto, wherein the partial reflector isreflective at pump light wavelengths and antireflective at core lightwavelengths. The method further includes reflecting unabsorbed pomplight through a cladding of the optical fiber. In some cases,determining a pump light power comprises determining a pump power foroptimal double-pass absorption of pump light through a given fiberlength. In some cases, determining a fiber length comprises determininga fiber length for optimal double-pass absorption of pump light of agiven power. In some eases, the partial reflector is coated on a tip ofthe optical fiber. In some eases, providing an optical fiber having anend with a partial reflector applied thereto comprises connectorizingthe optical fiber with a partially reflective connector andconnectorization adhesive does not strip cladding light or intervenebetween the partial reflector and tip of the optical fiber. In somecases, the optical fiber is a fiber laser or a fiber amplifier. In somecases, providing an optical fiber having an end with a partial reflectorapplied thereto comprises applying a nonmetallic partial reflector to atip of the optical fiber.

Another embodiment of the present invention provides an apparatus thatincludes a connector for connectorizing double clad optical fibers, anda partial reflector incorporated within the connector, wherein thepartial reflector is reflective at pump light wavelengths andantireflective at core light wavelengths. In some cases, the partialreflector is configured to reflect unabsorbed pump light through aninner cladding of a double clad optical fiber. In some cases, thepartial reflector is nonmetallic. In some cases, the connector adhere toan optical fiber such that connectorization adhesive does not stripinner cladding light or intervene between the partial reflector and tipof the optical fiber. In some cases, the connecter is configured toadhere to a fiber laser or a fiber amplifier.

The features and advantages described herein are not all-inclusive and,in particular many additional features and advantages will he apparentto one of ordinary skill in the art in view of the drawings,specification, and claims. Moreover, it should be noted that thelanguage used in the specification has been principally selected forreadability and instructional purposes, and not to limit the scope ofthe inventive subject matter.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 illustrates a cross-sectional side view of a typical double-cladfiber.

FIG. 2 illustrates a cross-sectional side view of a double-clad fiberconfigured with a partial reflector, in accordance with an embodiment ofthe present invention.

FIGS. 3 a-b each illustrates a cross-sectional side view of adouble-clad filter configured with a partial reflector and a fiberconnector, in accordance with an embodiment of the present invention.

FIG. 4 illustrates a method of optimizing an optical fiber, inaccordance with an embodiment of the present invention.

DETAILED DESCRIPTION

Techniques are disclosed for improving pump absorption and efficiencyfor fiber lasers and amplifiers. In some embodiments, the techniques areimplemented by applying a highly reflective coating on a fiber end-faceto double-pass any unabsorbed or otherwise excess pump light in thecladding of a fiber laser. While being reflective to pump wavelengths,the coating can be non-reflective at the lasing wavelength, so as toavoid unwanted feedback into the system. Such a partial reflector can bedeposited on a fiber end-face, compressed against a fiber tip along witha fiber connector, or otherwise applied to an optical fiber. Thebenefits of this approach is that excess pump power, which is usuallywasted or otherwise ignored, can be effectively utilized to add morepower to the laser output. In addition, the double-pass technique allowsfor the use of a shorter fiber length, which in turn allows for morecompact system designs as well as saves on material costs andfacilitates manufacturability.

General Overview

As previously explained, the intended use of unabsorbed pump power inthe cladding of a fiber laser/amplifier system is to maintain inversionin the fiber throughout its entire length. For instance, typicalthree-level fiber lasers or amplifiers (Er, Er:Yb, Tm, Ho, Yb) requirethat some pump be unused or unabsorbed) in the fiber to avoidground-state absorption losses. By optimizing the fiber length to absorb90-95% of the pump power, high laser/amplifier system efficiencies canbe achieved, but this unused pump power is wasted and also can generateunnecessary heat. Also because of the unabsorbed pump power, actualefficiencies of the fiber laser/amplifier system are lower than theycould be if the unabsorbed pump energy was utilized.

To overcome this waste of unused optical pump power, and in accordancewith an embodiment of the present invention, the pump light propagatingin the cladding may be double-passed in the laser/amplifier using thesame fiber length (or even a shorter fiber length) than would typicallybe used in a conventional single-pass system. In one such embodiment,double-passing of the pump light propagating in the cladding is achievedby coating the output fiber tip of the laser to be reflective at thepump wavelength, while remaining antireflective at the lasingwavelength.

Of further consideration, in a three-level laser, there is a loss at thelaser wavelength in the gain material when the gain material is unpumped(or not pumped hard enough). This precludes increasing the fiber lengthto get more pump absorption, as the longer fiber length will add loss,not gain. Shorter fiber length means that the loss is lower and thus thelaser threshold is lower. As will be appreciated in light of thisdisclosure, a benefit of the present invention configured in accordancewith some embodiments is that shorter fiber lengths are enabled which inturn enables the fiber laser/amplifier system to be more efficient (dueto a lower threshold) and will emit more power than a conventionalnon-double-passed fiber laser/amplifier system.

Thus, the coated fiber tip allows the fiber laser performance to besignificantly improved, without modifying the fiber dopants and withoutthe use of other external optical components. By taking advantage of acoated tip, the laser itself can he optimized and performance can beenhanced.

Fiber with Selective Reflector for Double-Pass Operation

FIG. 1 illustrates a cross-sectional side view of a typical double-cladfiber being used a conventional single pass configuration. As can beseen, the fiber includes a core surrounded by a cladding. The claddingis covered by a low index coating (effectively, an outer cladding),which is an acrylate coating in one example case. The core and claddingmaterials can also be implemented with conventional materials ascommonly done. Other suitable fiber types will be apparent in light ofthis disclosure.

The light propagating in the fiber generally may include both core light(light is propagating in the core) and cladding light (light ispropagating in the cladding). The light shown propagating in thecladding can be, for example, unused or otherwise excess pump light, ora combination of both unused pump light and leaked core light (e.g.,leaks due to fiber splices).

In any case, the cladding light is waveguided or otherwise containedwithin the fiber due to the low index of the outer coating. Theunabsorbed pump light that reaches the end of the fiber exits the fiberas lost pump light shown in FIG. 1. In one example case, about 20% ofthe cladding pump signal is lost at the end of the fiber. At high power,20% loss can be a significant waste of power. The effective pumpabsorption for this example case is about 5 dB/m, for as fiber length ofabout 1.8 meters. The overall pump light absorption is about 9 dB.

FIG. 2 illustrates a cross-sectional side view of a double-clad fiberconfigured for a double-pass configuration, in accordance with anembodiment of the present invention. As can be seen, the fiber may beconfigured in a similar fashion as the fiber shown in FIG. 1. However,by applying a thin-film or other type of partial reflector on the fiberend-face, the pump can be double-passed resulting in more pumpabsorption in the fiber, higher output power, and increased overallefficiency.

In one example case, the partial reflector is highly reflective(e.g., >99.5% reflective) at the pump wavelength, and may further beconfigured to be antireflective at the core signal wavelength. As shown,core light is allowed to pass through the partial reflector. The pumplight and core light are generally at different wavelengths, andtherefore each of these optical signals can be selected for reflectionor antireflection as desired. Thus any leaked core light (e.g., due tosplice losses) propagating in the cladding will not be reflected. Inaddition, the effective pump absorption for one example case is about 5dB/m, for a fiber length of about 1.8 meters.

However, given the double-pass configuration, the overall pump lightabsorption may be about 18 dB (which is about eight times as high as theexample single pass configuration shown in FIG. 1). In one embodiment,only a small amount of pump signal is wasted at the fiber output (e.g.,<0.5%) because the partial reflector is highly reflective at the pumpwavelength. In another embodiment, at the pump input only a smallpercentage of the overall pump signal remains unused after the secondpass through the fiber (e.g., <2% unabsorbed pump light, in this examplecase).

Note that the highly reflective coating does not have to be applied atthe output of the fiber laser system, in other embodiments, for example,it can be included at any fiber-to-free-space interface. This may becomeuseful, for instance, in a multi-stage amplifier system with inter-stageisolation or amplified spontaneous emission (ASE) filtering, Forexample, if the gain fiber is directly connected to an optical isolator,the input fiber to the isolator may be coated to reflect the pump light.

In some embodiments, to be suitably anti-reflective, the coating on thefiber tip is non-metallic, as a metallic coating may reflect the laserlight as well, depending on the lasing wavelength. As will beappreciated, the coating can be implemented with different types ofmaterials depending on factors such as the substrate material (surfacebeing coated, or fiber tip in this case) and the wavelength range ofinterest. Thus, in some example embodiments, a thin film coating isengineered (e.g., based on materials, thickness, and number of layers)to provide reflection at one wavelength and transmission at anotherwavelength. Example non-metallic coating materials include, forinstance, magnesium fluoride, calcium fluoride, thorium fluoride, zincsulfide, titanium dioxide, and silicon dioxide. In a more general sense,the coating can be implemented with any suitable dielectric material ormaterial system, that is geared to a given application (e.g., withrespect to wavelength range to be reflected, wavelengths to be passed,and power levels of each signal involved).

As will further be appreciated in light of this disclosure, thistechnique can be repeated for various configurations or multiple timesin the same system if a cascaded amplifier chain is used. Embodiments ofthe present invention could also be implemented, for example, in acounter-pumped system.

Referring to FIG. 3 a, a cross sectional side view of one embodiment isshown wherein the fiber tip is connectorized. A fiber connector may beapplied to the optical fiber using clamps, screws, or other suitableadhesives. If a partially reflective coating is applied to the fibertip, as shown in FIG. 3 a, the fiber may be bonded into the connectorwithout the adhesive contacting the fiber cladding or tip. In suchembodiments, the adhesive is only in contact with the connector and thefiber's low index coating, allowing for reflection of pump light andpreventing damage to the fiber or the connector. In addition. thecoating of the fiber tip allows the system to he monolithic, andexternal components are not required, which enhances reliability andpracticality. In other embodiments, low index adhesive can be used whenconnectorizing the fiber, which is particularly useful when the givenconnectorizing process involves removal of the outer cladding (e.g.,acrylate), and the adhesive is placed in contact with the inner claddingand the connector, as shown in the example embodiment of FIG. 3 b. Insuch embodiments, if a high index adhesive is used, the connector willact as a cladding stripper and could cause overheating problems and/ordamage the connector. Thus, to prevent this, and in accordance with oneexample embodiment, a low index adhesive can be used. Example connectorsthat can be used in the connectorizing process include, for instance,FC, SMA-905, LD-80, or other such commonly used and suitable connectors.There are numerous such fiber connectors commercially available.

According to another embodiment of the present invention, the partialreflector may be integrated into a connector, such that the partialreflector is applied to the fiber tip by application of a connector.Such an application may allow a fiber cable to be cut at any desiredlength and connectorized with a partially reflective connector. Theprevious discussion with respect to the connectorizing adhesive notecontacting the fiber cladding or tip is equally applicable here.

Double-passing the pump via applying a partial reflector to the fibertip in accordance with an embodiment of the present invention allows thepump light to be reflected back into the doped fiber length so it can benearly completely absorbed. For the same fiber length as a conventionalsingle-pass laser, almost all of the pump power can be absorbed,resulting in a reduced lasing threshold, higher output power, and higherefficiency for the same amount of pump power. Another advantage is thatthe fiber length can actually be shortened (while simultaneouslymaintaining high pump absorption) to further reduce fiber losses andincrease nonlinear thresholds in the fiber.

Referring to FIG. 4, a method of optimizing a fiber laser or fiberamplifier is illustrated, according to one embodiment of the presentinvention. The appropriate pump light power may be determined 101 basedon the fiber length, the pump diode being used, or other factors. Thefiber length may be determined 102 based on optimal double passabsorption of a given pump light power, the length of the fiberapplication, or other factors. In one embodiment of the presentinvention, the fiber length may be predetermined, and the pump power maybe determined 101 based on optimal double-pass absorption through thegiven fiber length. A partial reflector may be applied 103 to the fibertip. According to one embodiment, the partial reflector is designed toreflect light at the pump light wavelength and transmit light at thecore light wavelength. In another embodiment, the partial reflector maybe coated onto the fiber tip. In another embodiment, the partialreflector may be applied to the fiber tip via a connector, as describedabove in reference to FIGS. 3 a-b. The fiber may also be connectorized104. In one embodiment, the fiber may be connectorized such that theadhesive used in the connectorization does not contact the fiber tip orcladding, but only contacts the low index coating of the fiber. In ormore general sense, the adhesive should not strip out cladding light orotherwise intervene between the cladding light and the partialreflector. Note, however, that the adhesive can contact the partialreflector on an outer surface of the partial reflector (i.e., surface ofthe partial reflector that is not initially impinged upon by claddinglight) without damaging the fiber or causing heating problems. In oneembodiment, the partial reflector may be implemented into the connector,allowing the application of the fiber reflector 103 and theconnectorization 104 to be performed simultaneously.

Cladding strippers can be used in some fiber laser applications toprevent excess pump light from exiting the fiber tip. In high powersystems, however, cladding strippers can get very hot, requiringsignificant cooling. By partially reflecting pump light in accordancewith an embodiment of the present invention, cladding strippers may beeliminated, reducing the number of elements in a fiber laser/amplifier,and reducing the cooling requirements of the fiber system. This canfurther simplify at fiber laser/amplifier architecture.

Fiber Laser/Amplifier Systems

Typically, fiber laser/amplifier systems utilize double-clad fibers toallow for efficient coupling, of pump light into the highly multimodecladding. The claddings can range in diameter, for example, from 125microns up to 400 microns, or even larger, depending on the fibergeometry, with numerical apertures, for instance, of greater than 0.46.In these fibers, only the cores are doped with rare-earth ions. As thepump light propagates along the fiber, it gets absorbed as it passesthrough the core, inverting the ions in the core (this is generally anexponential absorption which follows Beer's law).

In three-level fiber systems such as those that include Yb, Er, Er:Yb,Tm, and Ho dopants), the lasing wavelength tends to have ground-statelosses in the fiber core. This means that as a signal propagates in thecore, if there is no pump present, the active ions will absorb thesignal power, resulting in a loss. In order to overcome this loss toachieve gain, the fiber must be pumped. at an appropriate wavelength(depending on the dopant), providing gain to this signal.

When the pump is high enough and enough ions are inverted, the gain willexceed the loss and lasing or amplification can occur in the fiber core.Eventually, given a sufficient length of fiber, once all the pump isabsorbed (or a large percentage of it), the loss will once again exceedthe gain, resulting in losses. To mitigate these losses, the fiber canbe kept short enough such that the lasing signal sees gain throughoutthe entire length of the fiber. In some example cases, depending on thelasing, wavelength and the fiber composition, between 5-20% of the pumpcan remain unabsorbed, but the system provides the optimum gain for thelasing signal. If a longer fiber length was used, more pump would getabsorbed, but the inversion will not be high enough in that length, soonly loss would occur in the longer section. This is called asingle-pass configuration. As a result of this unabsorbed pump power,the overall laser system efficiency is effectively reduced because pumplight is essentially wasted. Double-passing the pump for the same fiberlength as a single-pass configuration, and in accordance with anembodiment of the present invention, allows for more of this pump to beused, resulting in higher output power and efficiency from the system.This is particularly beneficial, for example, in three-level lasersystems.

As will be appreciated in light of this disclosure, embodiments of thepresent invention implement an effective way to reflect the unabsorbedpump hack into the fiber. Since the pump propagates through thecladding, traditional fiber Bragg gratings cannot be used, as thecladding is highly multimode. However, light must eventually exit thefiber to be used. At this exit interface (or at a component interface),and in accordance with one example embodiment, a reflective coating isapplied to the flat or angled fiber end-face. This coating can be highlyreflective (e.g., >99.5% reflection) at the pump wavelength, therebyallowing the pump signal to bounce off the interface and propagatebackwards through the fiber. The coating may also be antireflective forthe lasing wavelength (e.g., <1% reflection) such that no signal is lostas a result.

This double-pass technique provided herein has several advantages to aconventional single-pass approach. One advantage is that it allows forhigh overall efficiency, as more of the pump can be used. Anotheradvantage is that it can allow for the use of a shorter fiber. Since thepump is passing through the fiber twice, the fiber length can be reducedso that most of the pump can be absorbed in a shorter overall length.This can lower the laser threshold (as losses are lower), but it alsoincreases nonlinear thresholds in the fiber, as the length is shorter.Most nonlinear processes such as stimulated raman scattering (SRS),stimulated brillouin scattering (SBS), four-wave mixing (FWM),self-phase modulation (SPM), cross-phase modulation (XPM), etc) in afiber are length dependent, so as the fiber gets longer, the variousnonlinear thresholds lower, and less power can be achieved from thefiber. In accordance with an embodiment of the present invention, thefiber length can be decreased without requiring a different fiberconcentration or geometry, but while still maintaining high pump lightabsorption, so overall gain and output power can be maintained orincreased without hitting these nonlinear thresholds.

For example, in a Tm-doped fiber laser operating at 1908 nm, theground-state absorption at 1908 nm is very high, requiring a relativelyshort fiber length. For typical Tm-doped fibers, this length allows, forexample, about 9 dB (˜87%) of pump absorption. More pump absorption(with a longer fiber length) would result in lower output power. If thelaser is being pumped at 790 nm with 50 W of power, then 6.5 W of pumpis unused. If this laser generates 21.75 W of 1908 nm power, then theoptical efficiency for a single-pass configuration is 43.5% (21.75 W ofoutput for 50 W of pump, with only 43.5 W being absorbed). Bydouble-passing the pump in accordance with an embodiment of the presentinvention, 98% (18 dB) of the pump can be absorbed, which would resultin 24.5 W of output power, resulting in an optical efficiency of about49% (24.5 W of laser output power for 50 W of pump, with 49 W beginabsorbed).

Basically by double-passing the pump and using the additional 6.5 W, forthe same electrical drive power on the pump diode, it is possible toextract more power from the laser. This double-passing pump techniquecan drastically improve system efficiency by utilizing pump light whichwould otherwise be discarded. As will be further appreciated as pumppowers increase, the benefit becomes greater, as even more pump would bewasted in a single-pass configuration.

The foregoing description of the embodiments of the invention has beenpresented for the purposes of illustration and description. It is notintended to be exhaustive or to limit the invention to the precise formdisclosed. Many modifications and variations are possible in light ofthis disclosure. It is intended that the scope of the invention belimited not by this detailed description, but rather by the claimsappended hereto.

What is claimed is:
 1. An optical fiber comprising: a fiber core; afirst cladding surrounding the core; an outer cladding surrounding thefirst cladding, wherein the outer cladding has a lower index ofrefraction than the first cladding; and partial reflector applied to afiber-to-free space interface associated with the fiber, wherein thepartial reflector is reflective at pump light wavelengths antireflectiveat core light wavelengths.
 2. The optical fiber of claim 1, wherein thepartial reflector is configured to double-pass any unabsorbed pump lightback through the first cladding.
 3. The optical fiber of claim 2,wherein the length of the optical fiber is determined based on optimaldouble-pass absorption of pump light.
 4. The optical fiber of claim 1,wherein the partial reflector is applied to a tip of the optical fiber.5. The optical fiber of claim 1, wherein a tip of the optical fiber iscoated by the partial reflector.
 6. The optical fiber of claim 1,wherein the partial reflector is applied to a tip of the optical fiberusing a fiber connector, and connectorization adhesive does not stripcladding light or intervene between the partial reflector and the tip ofthe optical fiber.
 7. The optical fiber of claim 1, wherein the partialreflector is nonmetallic.
 8. A fiber laser or a fiber amplifiercomprising the optical fiber of claim
 1. 9. A method of optimizing anoptical fiber system comprising: determining a pump light power;determining a fiber length for an optical fiber; providing an opticalfiber having an end with a partial reflector applied thereto, whereinthe partial reflector is reflective at pump light wavelengths andantireflective at core light wavelengths; and reflecting unabsorbed pumplight through a cladding of the optical fiber.
 10. The method of claim9, wherein determining a pump light power comprises determining a pumppower for optimal double-pass absorption of pump light through a givenfiber length.
 11. The method of claim 9, wherein determining a fiberlength comprises determining a fiber length for optimal double-passabsorption of pump light of a given power.
 12. The method of claim 9,wherein the partial reflector is coated on a tip of the optical fiber.13. The method of claim 9, wherein providing an optical fiber having anend with a partial reflector applied thereto comprises connectorizingthe optical fiber with a partially reflective connector andconnectorization adhesive does not strip cladding light or intervene,between the partial reflector and tip of the optical fiber.
 14. Themethod of claim 9, wherein the optical fiber is a fiber laser or a fiberamplifier.
 15. The method of claim 9, wherein providing an optical fiberhaving an end with a partial reflector applied thereto comprisesapplying a nonmetallic partial reflector to a tip of the optical fiber.16. An apparatus comprising: a connector for connectorizing double cladoptical fibers; and a partial reflector incorporated within theconnector, wherein the partial reflector is reflective at pump lightwavelengths, and antireflective at core light wavelengths.
 17. Theapparatus of claim 16, wherein the partial reflector is configured toreflect unabsorbed pump light through an inner cladding of a double cladoptical fiber.
 18. The apparatus of claim 16, wherein the partialreflector is nonmetallic.
 19. the apparatus of claim 16, wherein theconnector is configured to adhere to an optical fiber such thatconnectorization adhesive does not strip inner cladding light orintervene between the partial reflector and tip of the optical fiber.20. The apparatus of any of claim 16, wherein the connector isconfigured to adhere to a fiber laser or a fiber amplifier.